微締MES：為壓鑄行業提供車間級管理服務

可能中(zhong)國國家的(de)(de)壓(ya)(ya)鑄(zhu)業(ye)踩油門晚、起運(yun)量低，壓(ya)(ya)鑄(zhu)生(sheng)孩子(zi)大(da)致出于仍然(ran)的(de)(de)純手工基本(ben)操作情況，而且現(xian)在(zai)毛(mao)利(li)的(de)(de)身高，毛(mao)利(li)變松，的(de)(de)競爭調高，品(pin)牌(pai)加劇成為了可以(yi)且必(bi)須的(de)(de)事(shi)兒。

壓(ya)鑄工司以便野外生存開發，需要(yao)在(zai)的(de)(de)提升服務線質量(liang)水(shui)平，大幅度降低生產銷(xiao)售投入，各種保(bao)(bao)存期(qi)(qi)保(bao)(bao)量(liang)地得到保(bao)(bao)障臺式車企(qi)的(de)(de)供貨周期(qi)(qi)下不(bu)少功夫。同(tong)一，我(wo)們對壓(ya)鑄職業來說就，鑄件(jian)好品控(kong)的(de)(de)保(bao)(bao)持(chi)穩定(ding)的(de)(de)性一直判斷著其市面(mian)戰(zhan)略地位，向(xiang)中檔壓(ya)鑄鑄件(jian)服務領(ling)域開發也(ye)是局勢所(suo)趨，這就決(jue)不(bu)會對鑄件(jian)線質量(liang)水(shui)平的(de)(de)保(bao)(bao)持(chi)穩定(ding)的(de)(de)性提供更加高的(de)(de)的(de)(de)標(biao)準(zhun)。

到(dao)目前為止國外無數(shu)壓鑄工(gong)廠會面臨給出難(nan)題：（1）勞動力成本上漲，需求萎縮；（2）機器(qi)品牌型號眾(zhong)多，生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)數(shu)據(ju)繁(fan)多且難(nan)以實時采集，信息(xi)斷(duan)層，生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)過程(cheng)(cheng)監控(kong)困難(nan)；（3）生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)作(zuo)業計(ji)劃變化(hua)大(da)，臨時插單、材料短缺等(deng)問題時有(you)發生(sheng)(sheng)(sheng)；（4）生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)報表難(nan)以實時上報管(guan)理者，質(zhi)量問題追溯困難(nan)，缺乏管(guan)理決策所需的信息(xi)；（5）多品種少批量，生(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)排期困難(nan)等(deng)。若(ruo)不及(ji)時解決這些(xie)問題，企(qi)業難(nan)免遭(zao)到(dao)市場淘(tao)汰。目前，大(da)部分(fen)壓鑄行業企(qi)業的信息(xi)化(hua)程(cheng)(cheng)度還僅限于應用ERP、MRP或(huo)進銷存等(deng)計(ji)劃層面的管(guan)理系統。

 微(wei)締MES結合(he)壓鑄行業(ye)生產(chan)(chan)過程的特點，研究MES在壓鑄行業(ye)的應(ying)用，通過管理的提升(sheng)和信(xin)息化兩大手段，為壓鑄行業(ye)提供車間(jian)級(ji)管理服務。它對企業(ye)提高生產(chan)(chan)效率和經(jing)濟效益具有極其(qi)重要的意義。

 微締MES在(zai)(zai)壓鑄行(xing)(xing)(xing)業(ye)(ye)的應用(yong)目(mu)標(biao)為：（1）實時采集生(sheng)(sheng)產數據(ju)，解決信(xin)息斷層問題；（2）在(zai)(zai)企業(ye)(ye)內網進(jin)行(xing)(xing)(xing)生(sheng)(sheng)產實時監(jian)控，并對采集數據(ju)進(jin)行(xing)(xing)(xing)相應的分析和(he)處理(li)，進(jin)行(xing)(xing)(xing)生(sheng)(sheng)產管理(li)、報表管理(li)，為決策(ce)提(ti)供(gong)數據(ju)支持(chi)；（3）在(zai)(zai)車間設電(dian)子看板，實時展示生(sheng)(sheng)產情況；（4）優化車間整(zheng)個生(sheng)(sheng)產制(zhi)造過程(cheng)，提(ti)高(gao)生(sheng)(sheng)產效率(lv)和(he)管理(li)水平，節省人工成(cheng)本。

微締MES在壓鑄行(xing)業的生(sheng)產(chan)過程(cheng)中實時(shi)采(cai)集(ji)生(sheng)產(chan)數(shu)據(ju)；采(cai)用RFID技術采(cai)集(ji)無接口事(shi)物(wu)的信(xin)息(xi)，如模具信(xin)息(xi)、員(yuan)工信(xin)息(xi)，解(jie)決(jue)信(xin)息(xi)斷層問題(ti)。采(cai)集(ji)生(sheng)產(chan)數(shu)據(ju)后，在企業內網實時(shi)監控生(sheng)產(chan)過程(cheng)，并進行(xing)生(sheng)產(chan)管理（物(wu)料、人員(yuan)、排期管理等）、數(shu)據(ju)分(fen)析管理、數(shu)據(ju)存儲(chu)、報表生(sheng)成及管理，為(wei)決(jue)策提供數(shu)據(ju)支持。同時(shi)，在生(sheng)產(chan)車(che)間(jian)設電子看板，實時(shi)展示生(sheng)產(chan)情(qing)(qing)況(kuang)，以便車(che)間(jian)主管及時(shi)掌握生(sheng)產(chan)情(qing)(qing)況(kuang)，快速制定并實施(shi)(shi)應對措施(shi)(shi)。 

微締MES主要包括控制模(mo)塊(kuai)、數(shu)據(ju)(ju)采集模(mo)塊(kuai)、通信模(mo)塊(kuai)及數(shu)據(ju)(ju)保存模(mo)塊(kuai)。數(shu)據(ju)(ju)保存模(mo)塊(kuai)與(yu)(yu)控制模(mo)塊(kuai)相連，用(yong)于(yu)臨時存儲數(shu)據(ju)(ju)，以便(bian)與(yu)(yu)之(zhi)相連的控制模(mo)塊(kuai)進行數(shu)據(ju)(ju)統計、分析與(yu)(yu)處理等。

統(tong)計(ji)(ji)(ji)資(zi)(zi)(zi)(zi)料(liao)(liao)(liao)(liao)分(fen)(fen)析(xi)文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)源(yuan)(yuan)(yuan)(yuan)源(yuan)(yuan)(yuan)(yuan)采(cai)摘應(ying)用(yong)(yong)(yong)軟(ruan)(ruan)件(jian)(jian)(jian)(jian)編(bian)譯環節(jie)加載(zai)后(hou)，會自動把控(kong)聯系端(duan)口號(hao)，時(shi)實與場(chang)所(suo)把控(kong)器參(can)與統(tong)計(ji)(ji)(ji)資(zi)(zi)(zi)(zi)料(liao)(liao)(liao)(liao)分(fen)(fen)析(xi)文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)源(yuan)(yuan)(yuan)(yuan)源(yuan)(yuan)(yuan)(yuan)統(tong)計(ji)(ji)(ji)資(zi)(zi)(zi)(zi)料(liao)(liao)(liao)(liao)分(fen)(fen)析(xi)文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)交互。采(cai)摘應(ying)用(yong)(yong)(yong)軟(ruan)(ruan)件(jian)(jian)(jian)(jian)編(bian)譯環節(jie)基本原則(ze)規約(yue)常(chang)(chang)用(yong)(yong)(yong)對數(shu)計(ji)(ji)(ji)算據文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)源(yuan)(yuan)(yuan)(yuan)源(yuan)(yuan)(yuan)(yuan)參(can)與治理 ，若買家端(duan)開播，則(ze)推送(song)買家端(duan)上傳過去的統(tong)計(ji)(ji)(ji)資(zi)(zi)(zi)(zi)料(liao)(liao)(liao)(liao)分(fen)(fen)析(xi)文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)源(yuan)(yuan)(yuan)(yuan)源(yuan)(yuan)(yuan)(yuan)，其次(ci)常(chang)(chang)用(yong)(yong)(yong)對數(shu)計(ji)(ji)(ji)算據文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)源(yuan)(yuan)(yuan)(yuan)源(yuan)(yuan)(yuan)(yuan)檢驗。若統(tong)計(ji)(ji)(ji)資(zi)(zi)(zi)(zi)料(liao)(liao)(liao)(liao)分(fen)(fen)析(xi)文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)源(yuan)(yuan)(yuan)(yuan)源(yuan)(yuan)(yuan)(yuan)檢驗出現未知(zhi)錯(cuo)誤，則(ze)參(can)與無效的統(tong)計(ji)(ji)(ji)資(zi)(zi)(zi)(zi)料(liao)(liao)(liao)(liao)分(fen)(fen)析(xi)文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)源(yuan)(yuan)(yuan)(yuan)源(yuan)(yuan)(yuan)(yuan)治理 ；若檢驗完(wan)(wan)成，則(ze)參(can)與統(tong)計(ji)(ji)(ji)資(zi)(zi)(zi)(zi)料(liao)(liao)(liao)(liao)分(fen)(fen)析(xi)文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)源(yuan)(yuan)(yuan)(yuan)源(yuan)(yuan)(yuan)(yuan)講解(jie)、匯編(bian)指令評斷、統(tong)計(ji)(ji)(ji)資(zi)(zi)(zi)(zi)料(liao)(liao)(liao)(liao)分(fen)(fen)析(xi)文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)源(yuan)(yuan)(yuan)(yuan)源(yuan)(yuan)(yuan)(yuan)治理 、統(tong)計(ji)(ji)(ji)資(zi)(zi)(zi)(zi)料(liao)(liao)(liao)(liao)分(fen)(fen)析(xi)文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)源(yuan)(yuan)(yuan)(yuan)源(yuan)(yuan)(yuan)(yuan)存貯。一(yi)個的時(shi)候也有出現異常(chang)(chang)治理 原則(ze)。統(tong)計(ji)(ji)(ji)資(zi)(zi)(zi)(zi)料(liao)(liao)(liao)(liao)分(fen)(fen)析(xi)文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)源(yuan)(yuan)(yuan)(yuan)源(yuan)(yuan)(yuan)(yuan)治理 完(wan)(wan)后(hou)后(hou)采(cai)摘應(ying)用(yong)(yong)(yong)軟(ruan)(ruan)件(jian)(jian)(jian)(jian)編(bian)譯環節(jie)仍然(ran)記錄、推送(song)統(tong)計(ji)(ji)(ji)資(zi)(zi)(zi)(zi)料(liao)(liao)(liao)(liao)分(fen)(fen)析(xi)文(wen)(wen)(wen)件(jian)(jian)(jian)(jian)源(yuan)(yuan)(yuan)(yuan)源(yuan)(yuan)(yuan)(yuan)等，采(cai)摘應(ying)用(yong)(yong)(yong)軟(ruan)(ruan)件(jian)(jian)(jian)(jian)編(bian)譯環節(jie)很久間歇，直完(wan)(wan)畢。

微締MES管(guan)(guan)(guan)理(li)系統實時讀取生產(chan)數(shu)(shu)據，監控生產(chan)過程，并進行訂(ding)單管(guan)(guan)(guan)理(li)、物料管(guan)(guan)(guan)理(li)、人員管(guan)(guan)(guan)理(li)、生產(chan)排期、統計(ji)分析、效率管(guan)(guan)(guan)理(li)、質量管(guan)(guan)(guan)理(li)、報(bao)表生成及(ji)管(guan)(guan)(guan)理(li)、存儲管(guan)(guan)(guan)理(li)、數(shu)(shu)據查(cha)詢、安全(quan)配(pei)置(zhi)等，實現壓鑄(zhu)管(guan)(guan)(guan)理(li)數(shu)(shu)字化(hua)、壓鑄(zhu)過程智能化(hua)，提高管(guan)(guan)(guan)理(li)水平，優化(hua)信息資源，使壓鑄(zhu)機達到(dao)最佳工作配(pei)置(zhi)。

再者，采用光電(dian)看板可24小時凸顯(xian)廠房(fang)生孩(hai)(hai)子內容(rong)，如組和、期(qi)限、生孩(hai)(hai)子單號、設配告警、生孩(hai)(hai)子線電(dian)腦運(yun)行(xing)模式各種事實時產、任(ren)務時產、及格率、停(ting)線期(qi)限、衛(wei)生事故案例等。當(dang)生孩(hai)(hai)子內容(rong)發生了變化時，凸顯(xian)導入(ru)更(geng)新系(xi)統，便廠房(fang)管(guan)理者即時熟(shu)記生孩(hai)(hai)子現階段(duan)和有(you)必要(yao)的(de)情報分析，導致高速(su)擬定并施行(xing)處(chu)理的(de)措(cuo)施。

　　微締MES系統對(dui)企業(ye)生(sheng)(sheng)產(chan)(chan)車(che)間進行(xing)改(gai)造(zao)，運用信(xin)息化手段，優化生(sheng)(sheng)產(chan)(chan)管理流程，不僅(jin)大(da)大(da)提高生(sheng)(sheng)產(chan)(chan)效率(lv)，而(er)且(qie)還能加(jia)強(qiang)對(dui)生(sheng)(sheng)產(chan)(chan)現(xian)(xian)場的綜合管理，可(ke)按需生(sheng)(sheng)產(chan)(chan)，創造(zao)隱性(xing)經濟(ji)效益，為企業(ye)節省資(zi)金。實踐(jian)證明(ming)，微締MES在壓(ya)鑄行(xing)業(ye)的應用，實現(xian)(xian)了(le)對(dui)整個車(che)間生(sheng)(sheng)產(chan)(chan)的優化管理，提高了(le)企業(ye)管理水平和生(sheng)(sheng)產(chan)(chan)效率(lv)、優化了(le)信(xin)息資(zi)源，提高壓(ya)鑄企業(ye)的競爭(zheng)力。

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