MES系統

某知名電子公司MES系統實施范圍分析

發布時間:2019-10-22 作者:videasoft 次數:33次

某口(kou)碑好網(wang)上我司MES系(xi)統(tong)實施范圍分析

 

 

電子(zi)器(qi)材(cai)領域MES系統MES-E是某(mou)電子(zi)公司中生產(chan)(chan)管(guan)理(li)(li)環節(jie)的(de)關鍵技術(shu)。本(ben)項目旨(zhi)在結合企(qi)業多品(pin)(pin)種(zhong)、小批量生產(chan)(chan)特點,按產(chan)(chan)品(pin)(pin)實現的(de)工(gong)藝流程,用信息(xi)化的(de)方(fang)式使其生產(chan)(chan)過程透明(ming)化,初步建立一個(ge)信息(xi)化技術(shu)支(zhi)撐下生產(chan)(chan)計(ji)劃編(bian)制及(ji)下達、車間管(guan)理(li)(li)、物資庫(ku)存(cun)管(guan)理(li)(li)以及(ji)生產(chan)(chan)過程質量管(guan)理(li)(li)的(de)框架平臺,為今后的(de)生產(chan)(chan)信息(xi)化管(guan)理(li)(li)建設打下基(ji)礎。

電子行業.jpg 

實際項(xiang)目(mu)建設指(zhi)標如(ru)表:

(1) 按產(chan)(chan)品批次投產(chan)(chan)計劃完整清(qing)晰的記錄生(sheng)產(chan)(chan)管(guan)理過程,實(shi)現產(chan)(chan)品生(sheng)產(chan)(chan)制造過程透明化。

安裝一季(ji)度(du)、一季(ji)度(du)及(ji)及(ji)動員會策劃(hua)書方案(an)(an),滿足產(chan)品(pin)設(she)備批(pi)次(ci)線投運策劃(hua)書方案(an)(an)還有(you)其搭配放(fang)入策劃(hua)書方案(an)(an)編織、復審(shen)及(ji)及(ji)制定;

保(bao)證種(zhong)(zhong)植(zhi)部(bu)、加(jia)工創(chuang)(chuang)造生產(chan)(chan)銷售(shou)加(jia)工簡(jian)述他關于監(jian)管部(bu)門對批次線(xian)投入運營籌劃(hua)、加(jia)工創(chuang)(chuang)造生產(chan)(chan)銷售(shou)加(jia)工種(zhong)(zhong)植(zhi)工作(zuo)任(ren)務相(xiang)應生產(chan)(chan)銷售(shou)加(jia)工生產(chan)(chan)工序施工作(zuo)業籌劃(hua)一(yi)級籌劃(hua)的追蹤定位、操(cao)作(zuo)及匯總;

一(yi)人(ren)面(mian),實(shi)現了加(jia)(jia)裝工(gong)(gong)(gong)(gong)廠(chang)(chang)基于生(sheng)(sheng)育部(bu)制(zhi)定(ding)(ding)的加(jia)(jia)裝產(chan)(chan)(chan)出生(sheng)(sheng)育預計,運用本(ben)工(gong)(gong)(gong)(gong)廠(chang)(chang)的真實(shi)生(sheng)(sheng)育實(shi)際情(qing)況(kuang),確(que)定(ding)(ding)護膚品加(jia)(jia)工(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)藝具體(ti)步(bu)(bu)(bu)驟(zou)軟(ruan)件(jian)操(cao)作(zuo)系統能自(zi)己的確(que)定(ding)(ding)預計的轉換到(dao)每(mei)條個工(gong)(gong)(gong)(gong)步(bu)(bu)(bu)和作(zuo)業隊(dui)。時,用軟(ruan)件(jian)操(cao)作(zuo)系統對工(gong)(gong)(gong)(gong)廠(chang)(chang)工(gong)(gong)(gong)(gong)步(bu)(bu)(bu)確(que)定(ding)(ding)數據(ju)(ju)表格抓取,增進工(gong)(gong)(gong)(gong)廠(chang)(chang)各工(gong)(gong)(gong)(gong)步(bu)(bu)(bu)的治理(工(gong)(gong)(gong)(gong)序(xu)派工(gong)(gong)(gong)(gong)、工(gong)(gong)(gong)(gong)序(xu)完(wan)工(gong)(gong)(gong)(gong)匯報、工(gong)(gong)(gong)(gong)序(xu)物料交(jiao)接(jie)、工(gong)(gong)(gong)(gong)序(xu)質量問題),使生(sheng)(sheng)產(chan)(chan)(chan)進度跟蹤(zong)可以精確(que)到(dao)工(gong)(gong)(gong)(gong)序(xu)級(ji);另一(yi)方面(mian),實(shi)現機(ji)加(jia)(jia)車間根據(ju)(ju)生(sheng)(sheng)產(chan)(chan)(chan)部(bu)下(xia)達的機(ji)加(jia)(jia)投入生(sheng)(sheng)產(chan)(chan)(chan)計劃,記錄(lu)(lu)其生(sheng)(sheng)產(chan)(chan)(chan)任務完(wan)工(gong)(gong)(gong)(gong)入庫情(qing)況(kuang)。完(wan)整高效地記錄(lu)(lu)產(chan)(chan)(chan)品項目裝配生(sheng)(sheng)產(chan)(chan)(chan)制(zhi)造過程(cheng)的全部(bu)數據(ju)(ju)信息(xi)。

 

(2) 實(shi)現生產制造過程數據各部門(men)(men)之(zhi)間的信息共享,提高各部門(men)(men)協作(zuo)。

用品部商品廠(chang)(chang)房(fang)(fang)(含彩(cai)(cai)石、非彩(cai)(cai)石、機電工(gong)程、元器材、規范件)、生產銷售部整車線束廠(chang)(chang)房(fang)(fang)各種(zhong)產原料廠(chang)(chang)房(fang)(fang)的統計(ji)數據(ju)獨(du)享;

儀器(qi)設(she)備部物資供應選擇(ze)全過程和加裝生產的責任(ren)原(yuan)料情(qing)形的信息共享設(she)備; 食品批(pi)號動工規劃(hua)簡述(shu)零配件規劃(hua)各個部位門數據庫共享服務; 配備研發時候原(yuan)材料交(jiao)接收(shou)錄互享;

打造生(sheng)(sheng)育線上生(sheng)(sheng)育人物(wu)做(zuo)好(hao)環(huan)境、程(cheng)序(xu)調(diao)試階(jie)段各類(lei)入庫(ku)流程(cheng)數據資料的共享(xiang)設備;

生孩子產生過程中 首件兩檢、工(gong)步完(wan)整收尾檢測、銷售入廠檢測、設備調校記下、元(yuan)電子原件復驗等水平的數據的共享(xiang)資(zi)源。

 

(3) 改善制造的流程管理工作(zuo)中操作(zuo)公交實時化(hua)(hua)和行為專業(ye)化(hua)(hua)的水平。

發(fa)生(sheng)(sheng)變化各個(ge)(ge)企業(ye)現在立(li)于紙(zhi)版的(de)(de)產(chan)生(sheng)(sheng)個(ge)(ge)人(ren)信息查(cha)詢(xun)表(biao)達(da)玩法,改變預計(ji)、加工工藝、圖紙(zhi)文(wen)件(jian)等生(sheng)(sheng)產(chan)銷售個(ge)(ge)人(ren)信息查(cha)詢(xun)的(de)(de)短時(shi)間(jian)準確度發(fa)布, 與生(sheng)(sheng)產(chan)的(de)(de)狀態、 神器任務進行模式等的(de)(de)生(sheng)(sheng)產(chan)資(zi)訊(xun)的(de)(de)隨時(shi)評議,很(hen)(hen)快(kuai)增長制做期間(jian)很(hen)(hen)多關鍵點的(de)(de)資(zi)訊(xun)傳播,實(shi)現了(le)對(dui)的(de)(de)生(sheng)(sheng)產(chan)期間(jian)中的(de)(de)變化很(hen)(hen)快(kuai)弄出不良反應和(he)捕助決策分析;

變(bian)中(zhong)(zhong)小型企(qi)業(ye)(ye)(ye)(ye)如今各(ge)個(ge)部門(men)(men)門(men)(men)手動(dong)計算層層報備種(zhong)植(zhi)制(zhi)造(zao)的(de)(de)(de)的(de)(de)(de)流程 表格(ge)的(de)(de)(de)大數據(ju)(ju)的(de)(de)(de)手段(duan),完成種(zhong)植(zhi)制(zhi)造(zao)進度表、物理(li)存貨、重量已經種(zhong)植(zhi)制(zhi)造(zao)教育資源等(deng)種(zhong)植(zhi)制(zhi)造(zao)的(de)(de)(de)的(de)(de)(de)流程 的(de)(de)(de)大數據(ju)(ju)的(de)(de)(de)明確、迅速計算報備。每(mei)(mei)立領(ling)域,也行縮短各(ge)個(ge)部門(men)(men)門(men)(men)現階段(duan)重復使用計算崗(gang)(gang)位,展(zhan)(zhan)示計算崗(gang)(gang)位率(lv);另每(mei)(mei)立領(ling)域,也行為中(zhong)(zhong)小型企(qi)業(ye)(ye)(ye)(ye)標準化(hua)領(ling)導層展(zhan)(zhan)示實(shi)時交(jiao)通明確的(de)(de)(de)種(zhong)植(zhi)制(zhi)造(zao)程序(xu)企(qi)業(ye)(ye)(ye)(ye)信息(xi)和專業(ye)(ye)(ye)(ye)實(shi)驗的(de)(de)(de)種(zhong)植(zhi)制(zhi)造(zao)的(de)(de)(de)的(de)(de)(de)流程 介紹適配(pei)軟(ruan)件工(gong)具,以展(zhan)(zhan)示決策程序(xu)的(de)(de)(de)專業(ye)(ye)(ye)(ye)實(shi)驗性(xing)(xing)和明確性(xing)(xing)。

電子MES執行系統.png 

2.2. 平臺落(luo)實規(gui)模

融(rong)入(ru)剛開始(shi)對(dui)電子(zi)廠(chang)科(ke)技發展單位的標(biao)準(zhun)調查定性分析融(rong)入(ru)機(ji)裝置投(tou)建計劃,精益種植(zhi)管理種植(zhi)控規與履(lv)行機(ji)裝置(MES)本(ben)期應用實(shi)施范(fan)圍主要(yao)包括(kuo)以下(xia)幾個方面:

(1) 生(sheng)(sheng)產(chan)(chan)(chan)計(ji)(ji)(ji)劃(hua)管理應用(yong)實施(shi)范圍:生(sheng)(sheng)產(chan)(chan)(chan)計(ji)(ji)(ji)劃(hua)管理子系(xi)統以(yi)(yi)電子科技公司生(sheng)(sheng)產(chan)(chan)(chan)部(bu)為核(he)心,面向產(chan)(chan)(chan)品(pin)批次投(tou)(tou)產(chan)(chan)(chan)計(ji)(ji)(ji)劃(hua)管理流程。首先,生(sheng)(sheng)產(chan)(chan)(chan)部(bu)根據(ju)產(chan)(chan)(chan)品(pin)合同(tong)、科研生(sheng)(sheng)產(chan)(chan)(chan)任(ren)務書以(yi)(yi)及其他任(ren)務來源建立產(chan)(chan)(chan)品(pin)批次投(tou)(tou)產(chan)(chan)(chan)計(ji)(ji)(ji)劃(hua);然后計(ji)(ji)(ji)劃(hua)員根據(ju)產(chan)(chan)(chan)品(pin)配套(tao)關系(xi)表(biao)、材料(liao)定額、外購件(jian)(jian)清單等進(jin)行產(chan)(chan)(chan)品(pin)批次投(tou)(tou)產(chan)(chan)(chan)計(ji)(ji)(ji)劃(hua)分(fen)解(或物料(liao)需(xu)求計(ji)(ji)(ji)劃(hua)計(ji)(ji)(ji)算),得到機(ji)加(jia)零部(bu)件(jian)(jian)投(tou)(tou)入計(ji)(ji)(ji)劃(hua)、裝配組件(jian)(jian)投(tou)(tou)入計(ji)(ji)(ji)劃(hua)以(yi)(yi)及外協件(jian)(jian)加(jia)工計(ji)(ji)(ji)劃(hua);最(zui)后,各類分(fen)解計(ji)(ji)(ji)劃(hua)經過審(shen)核(he)下達(da)至(zhi)生(sheng)(sheng)產(chan)(chan)(chan)部(bu)、各制造車間以(yi)(yi)及器(qi)材部(bu)執行。從而實現計(ji)(ji)(ji)劃(hua)層與執行層的(de)自動銜接集(ji)成運行的(de)目標。

 

(2) 工(gong)(gong)(gong)(gong)廠(chang)(chang)出(chu)(chu)產(chan)(chan)(chan)安(an)全英(ying)語(yu)施(shi)工(gong)(gong)(gong)(gong)監管(guan)(guan)(guan)應運全面實(shi)施(shi)的(de)(de)(de)范圍:以電(dian)子廠(chang)(chang)科技相(xiang)(xiang)關(guan)信(xin)息集(ji)團裝調工(gong)(gong)(gong)(gong)廠(chang)(chang)為價值體系(xi)。一(yi)立(li)面,面相(xiang)(xiang)批出(chu)(chu)產(chan)(chan)(chan)、工(gong)(gong)(gong)(gong)業(ye)化(hua)制(zhi)造和臨時額度出(chu)(chu)產(chan)(chan)(chan)工(gong)(gong)(gong)(gong)作(zuo)(zuo)的(de)(de)(de)插件(jian)搭(da)配圖(tu)線(xian)(含表貼)、的(de)(de)(de)廠(chang)(chang)品總裝、調節等(deng)出(chu)(chu)產(chan)(chan)(chan)安(an)全英(ying)語(yu)施(shi)工(gong)(gong)(gong)(gong)的(de)(de)(de)流(liu)(liu)程,可(ke)以支技工(gong)(gong)(gong)(gong)廠(chang)(chang)繁(fan)瑣(suo)流(liu)(liu)程安(an)全英(ying)語(yu)施(shi)工(gong)(gong)(gong)(gong)方(fang)案(an)制(zhi)定(ding)出(chu)(chu)、派工(gong)(gong)(gong)(gong)、出(chu)(chu)產(chan)(chan)(chan)現場報(bao)道流(liu)(liu)動(dong)(dong)(dong)卡、首件(jian)兩(liang)檢、繁(fan)瑣(suo)流(liu)(liu)程動(dong)(dong)(dong)工(gong)(gong)(gong)(gong)檢定(ding)相(xiang)(xiang)應的(de)(de)(de)廠(chang)(chang)品調節等(deng)整(zheng)個步(bu)(bu)驟的(de)(de)(de)監管(guan)(guan)(guan)和相(xiang)(xiang)關(guan)信(xin)息的(de)(de)(de)抓取,讓(rang) 搭(da)配圖(tu)線(xian)出(chu)(chu)產(chan)(chan)(chan)安(an)全英(ying)語(yu)施(shi)工(gong)(gong)(gong)(gong)整(zheng)個步(bu)(bu)驟透(tou)明度化(hua)、穩定(ding)化(hua),然而(er)有郊上(shang)升搭(da)配圖(tu)線(xian)工(gong)(gong)(gong)(gong)廠(chang)(chang)出(chu)(chu)產(chan)(chan)(chan)成功(gong)率和出(chu)(chu)擴產(chan)(chan)(chan)力。其他立(li)面,支技對(dui)機加工(gong)(gong)(gong)(gong)生產(chan)(chan)(chan)廠(chang)(chang)出(chu)(chu)產(chan)(chan)(chan)工(gong)(gong)(gong)(gong)作(zuo)(zuo)接收(shou)到、下達(da)任務(wu)相(xiang)(xiang)應動(dong)(dong)(dong)工(gong)(gong)(gong)(gong)進庫整(zheng)個步(bu)(bu)驟開始操縱(zong)和監管(guan)(guan)(guan)。末尾,還包含對(dui)工(gong)(gong)(gong)(gong)廠(chang)(chang)安(an)全英(ying)語(yu)施(shi)工(gong)(gong)(gong)(gong)方(fang)案(an)實(shi)施(shi)整(zheng)個步(bu)(bu)驟中(zhong)在搭(da)配圖(tu)線(xian)工(gong)(gong)(gong)(gong)廠(chang)(chang)實(shi)物作(zuo)(zuo)業(ye)隊(dui)當中(zhong)流(liu)(liu)動(dong)(dong)(dong)的(de)(de)(de)在肉食品開始監管(guan)(guan)(guan)和操縱(zong),對(dui)的(de)(de)(de)廠(chang)(chang)品加工(gong)(gong)(gong)(gong)生產(chan)(chan)(chan)整(zheng)個步(bu)(bu)驟的(de)(de)(de)工(gong)(gong)(gong)(gong)廠(chang)(chang)繁(fan)瑣(suo)流(liu)(liu)程加工(gong)(gong)(gong)(gong)件(jian)相(xiang)(xiang)關(guan)業(ye)務(wu)整(zheng)個步(bu)(bu)驟的(de)(de)(de)監管(guan)(guan)(guan)。

 

(3) 生產過(guo)程(cheng)(cheng)交互(hu)應(ying)用實(shi)施范圍(wei):主(zhu)要面(mian)向生產制造過(guo)程(cheng)(cheng)數據采集和信息交互(hu)業(ye)務流(liu)程(cheng)(cheng)。以生產計(ji)劃(hua)、車間任務以及車間作業(ye)計(ji)劃(hua)全生命周期為主(zhu)線,使用人工輸入(ru)、條(tiao)碼掃描、ID卡刷卡等多種生產過(guo)程(cheng)(cheng)信息交互(hu)手(shou)段(duan),完整高效地記錄產品項目實(shi)現過(guo)程(cheng)(cheng)的全部數據信息。

 

(4) 物流供(gong)應(ying)鏈管(guan)(guan)理應(ying)用(yong)(yong)實(shi)施范圍:生產執(zhi)行(xing)(xing)過(guo)程的最重要影(ying)響因素是物資(zi)(zi)(zi)供(gong)應(ying)配(pei)套。在制造執(zhi)行(xing)(xing)系(xi)統(tong)應(ying)用(yong)(yong)過(guo)程中(zhong),器(qi)材部物資(zi)(zi)(zi)采購計劃執(zhi)行(xing)(xing)情(qing)(qing)況、物資(zi)(zi)(zi)庫(ku)房(含金屬、非金屬、機(ji)電、元器(qi)件、標準件)的庫(ku)存(cun)情(qing)(qing)況以(yi)及裝(zhuang)配(pei)生產任(ren)務備料(liao)情(qing)(qing)況直接制約著生產各(ge)級計劃的制定、執(zhi)行(xing)(xing)以(yi)及變更(geng)過(guo)程。因此,系(xi)統(tong)的應(ying)用(yong)(yong)實(shi)施范圍包括器(qi)材部物資(zi)(zi)(zi)采購過(guo)程管(guan)(guan)理、物資(zi)(zi)(zi)庫(ku)存(cun)管(guan)(guan)理以(yi)及生產任(ren)務配(pei)料(liao)管(guan)(guan)理三個內(nei)容的應(ying)用(yong)(yong)實(shi)施。

 

(5) MES系(xi)統與其他信息系(xi)統集成運行涉及的(de)應用實施范圍:系(xi)統應用需與PDM、

CAPP、DNC操(cao)作系統一體化啟動(dong)。

 

上面根(gen)據上述,某(mou)次投資項(xiang)目MES系統實(shi)施涉及管理(li)端用(yong)戶數(shu)200,生產現場數(shu)據采集(ji)點(dian)11個(ge)點(dian),包括(kuo):裝調車間(含(han)表(biao)貼車間)6個(ge)點(dian)、器材部庫(ku)房(fang)3個(ge)點(dian)、元器件復驗組1個(ge)點(dian)、生產部庫(ku)房(fang)1個(ge)點(dian)。系統應用(yong)實(shi)施范(fan)圍(wei)和運行主流(liu)程如下圖所示(shi):

電子MES實施范圍.png 

 

更(geng)好地MES系統,模(mo)具管(guan)理軟件(jian),零部(bu)件(jian)MES

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